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Averex HS-540i GTS 2 APC

AVEREX HS-540i GTS 2-APC, new machine
Horizontal machining center with the option to adapt an optional pallet round storage (6-APC or 8-APC)

Standard equipment:
- AVEREX MPro1 (FANUC 0i-MF Plus)
- LCD color display, 15" diagonal, MANUAL GUIDE i, QWERTY keyboard
- iHMI - Intelligent Human-Machine Interface
- Program memory with 2 MB and up to 1,000 programs
- 4-axis simultaneous operation (X, Y, Z, B)
- AICC II control with Look Ahead, 200-block preview
- HRV3+ servo drives (digital servo current control)
- JERK control (jerk regulation)
- Fine Surface Technology (high-speed, high-quality)
- Expanded workpiece coordinate system G54.1 P1 - P300
- Workpiece coordinate system G52 - G59
- Memory card (PCMCIA flash card) and USB slot
- Network interface RJ45, embedded Ethernet
- Enhanced embedded Ethernet functionality
- Weekly timer: Automatic machine power on/off
- High-speed skip function
- Tool offset memory C
- 400 tool offset pairs
- 1,000 storable programs
- Programmable data input (G10)
- Programmable spindle load monitoring (M37/M38)
- Tool life management
- Extended macro variables (#100 - #199, #500 - #999)
- Program restart
- Helical interpolation
- Cylindrical interpolation (G07)
- Fixed cycles for drilling
- Synchronous tapping (G84/G74)
- Rigid tapping with bell-shaped acceleration/deceleration
- Programmable mirroring/scaling
- Polar coordinate programming (G15/G16)
- Chamfer or round edges (,C / ,R)
- Optional: blanking sets, up to 9 blocks
- Custom macro programming

Travel distances:
- X/Y/Z-axis travel: 800/800/860 mm

Speeds:
- Rapid traverse X/Y/Z: 74/74/74 m/min
- Milling feedrate: 0–40,000 mm/min
- Rapid traverse B-axis: 66.6 min⁻¹
- 1G+ acceleration

Pallet changer:
- Rotary changer
- Number of pallets 2-APC: 2 (machine/setup station)
- Pallet size: 500 x 500 mm
- Hole pattern: 5x5 M16 x 25 mm deep, 100 mm spacing
- Load capacity: 550 kg per pallet
- Workpiece size 2-APC: Ø800 x H1,000 mm
- Workpiece size 6-APC/8-APC: Ø800 x H900 mm
- Mechanical interlock for pallet clamping
- Pallet clamping force: 9.8 kN x 4 cones (39.2 kN)
- Pallet height from floor: 1,100 mm
- Standard preparation for retrofitting a 4-position pallet storage (HS-540i GTS 2-APC ⇒ 6-APC, 2 + 4 pallets)

High-speed tool changer:
- Tool holder: BBT-40 (optional: SK-40 DIN69871 or HSK-A63)
- Magazine capacity: 80 tools
- Max. tool diameter: Ø95 mm
- Max. tool diameter with free adjacent pockets: Ø185 mm
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- Max. tool length: 400 mm
- Max. tool weight: 8 kg
- Type: Fixed position/Random access
- Speed: 16 seconds for 80 tools
- Tool change time: 0.9 sec./2.1 sec. (heavy tool)
- Chip-to-chip time: 3.0 sec./3.5 sec. (heavy tool)

Spindle

Rotary axis:
- Manufacturer: PARKSON™
- Axis: full 4th axis
- Max. rotation: 66.6 rpm
- Indexing: 0.001°
- Clamping torque: 5,000 Nm
- Holding torque: 1,973 Nm

Linear guides:
- Manufacturer: THK™
- Width: 45 mm
- Slide dimensions X/Y/Z: 190 x 120 / 120 x 70 / 154 x 86 mm

Ballscrew drive
Coolant, chip, and compressed air management

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