CNC sústruh

EMCO Hyperturn 45

EMCO Hyperturn 45 – CNC Turning Machine

- Siemens SINUMERIK CNC control
- Main spindle equipped with full-stroke cylinder (operation with bar loader not possible; loading and unloading via automatic swinging loader – see video)
- Year of manufacture: 2011

Technical Data

Working Area:
- Max. swing diameter over bed: 430 mm
- Swing diameter over cross slide: 300 mm
- Max. turning diameter: 300 mm
- Max. part length: 480 mm
- Max. bar capacity: 45 mm
- Distance between main spindle and counter spindle (spindle noses): 720 mm

Slide Travel:
- Slide travel X / X2: 160 / 150 mm
- Slide travel Z / Z2 / Z3: 510 / 510 / 510 mm

Main Spindle (Spindle 1):
- Spindle mount - DIN 55026: KK 5
- Spindle bore: 53 mm
- Spindle bearing (inner diameter): 85 mm
- Max. moment of inertia for chuck and workpiece: 0.08 kgm²

Main Spindle – Clamping System:
- Hollow clamping cylinder (hydraulic) with draw tube, max. passage: 45 mm
- Max. standard chuck size: 160 mm

Main Spindle Drive:
- AC hollow shaft spindle motor, power (100% / 40% duty cycle): 11 / 15 kW
- Speed range (infinitely variable): 0 – 7000 rpm
- Max. spindle torque: 100 Nm

Counter Spindle (Spindle 2):
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- Spindle mount - DIN 55026: KK 5
- Spindle bore: 53 mm
- Spindle bearing (inner diameter): 85 mm
- Z3 axis travel: 510 mm
- Travel speed: 45 m/min
- Max. moment of inertia for chuck and workpiece: 0.08 kgm²
- Counter spindle clamping system: hollow clamping cylinder with draw tube and integrated pneumatic parts ejector
- Max. chuck size: 160 mm

Counter Spindle Drive:
- AC hollow shaft spindle motor, power (100% / 40% duty cycle): 11 / 15 kW
- Speed range (infinitely variable): 0 – 7000 rpm
- Max. spindle torque: 100 Nm

C-Axes (Spindles 1 and 2):
- Rotary axis resolution: 0.001°
- Rapid traverse speed: 1000 / 100 rpm
- Spindle indexing (disc brake): 0.01°

Feed Drives:
- Rapid traverse speed X / Z: 30 / 45 m/min
- Feed force X: 4000 N
- Feed force Z / Z2 / Z3: 5000 / 5000 / 6000 N
- Position scatter Ps as per VDI 3441 in X / Y / Z: 3 / 3 / 3 µm

Tool Turrets 1 and 2 (upper and lower system):
- Radial tool turret: with directional logic and driven tools
- Number of tool stations per turret: 12
- Tool holders as per DIN 69880: VDI 25
- Tool cross-section for square tools: 16 × 16 mm
- Shank diameter for boring bars: 25 mm
- Turret indexing time: 0.2 s

Driven Tool Stations (Coupling as per DIN 5480):
- Number of driven tool stations per turret: 12
- Speed range: 0 – 6000 rpm
- Max. drive power: 4 kW
- Max. torque: 16 Nm
- Max. permissible duty cycle at max. speed or power: 25%

Lubrication System:
- Guideways, ball screws: automatic central oil lubrication
- Main spindle, counter spindle: grease lubrication

Chip Conveyor:
- Hinged belt conveyor, discharge height: 1200 mm

Electrical Connection:
- Power supply: 400 V ~3/PE
- Machine connected load: 30 kVA
- Max. pre-fuse for machine: 80 A
- Required short-circuit capacity: 2500 kVA

Dimensions / Weight:
- Centre height above floor: 1126 mm
- Total height (incl. oil mist separator): 2325 mm
- Footprint (incl. chip conveyor, excl. cooling unit): 3830 × 1950 mm
- Net weight of machine without chip conveyor: 4200 kg

Sound Pressure Level:
- Average sound pressure level: 78 dB(A)

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