Robotická montážna stanica Dávkovacia stanica

Epson G10-854SR

Epson G10-854SR Robot Assembly Station / Dispensing Station

The assembly station is subdivided into the following sub-stations: 3.1 Dispensing Area, 3.2 Assembly Area KK+SW, and 3.3 Assembly Area Front. (KK = heat sink, SW = front wall angle)

St. 3.1: Dispensing Area
- A workpiece carrier (WT) with mounted chassis and PCBs enters the dispensing area via the conveyor belt.
- It is stopped at the lift-positioning unit (HuPo), lifted off the belt, and secured in place.
- The x-y-z handling system moves the dispensing head to the designated spot and starts the dispensing process.
- After successful dispensing, the handling system returns to the resting position and the WT is placed back onto the conveyor belt.
- Transfer to the KK+SWV assembly area follows (provided there is no WT in the assembly position).

St. 3.2: KK+SW Assembly Area
- A WT from the dispensing area enters the KK+SW assembly area via the conveyor belt.
- Here, it is stopped at the lift-positioning unit (HuPo), lifted from the belt, and secured. During this, the chassis side walls of the partially assembled unit are aligned.
- Simultaneously, the KK tray and SW tray are positioned.
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- A KK tray stack (12) and an SW tray stack (12) are manually placed on their respective in-feed belts outside the safety enclosure.
- The two safety shutters are opened, allowing the loaded tray stacks to move into the gripping position of their respective stackers.
- The safety shutters are closed again.
- The respective grippers pick up the relevant tray.
- The z-axis separates and raises the tray stack above the actual pick-up height.
- For centering and tray stabilization, a centering support is positioned under each tray using x-handling.
- The stacker z-axis then places the respective tray onto the appropriate centering support.
- The trays are now ready for component retrieval.
- Using the multi-gripper on the SCARA robot, the KK (heat sink) is gripped in the tray and placed in an intermediate position for alignment (to compensate for inaccuracies when picking up components, thereby achieving a consistent gripping position for assembly).
- The KK is scanned, gripped again, and if the scanner result is OK, mounted on the WT.
- If not OK, the KK is placed in an NOK (not OK) box.
- The multi-gripper on the SCARA robot then picks up the SW in the tray and places it in the alignment position.
- The SW is gripped again and mounted on the WT.
- Continue with Assembly Area Front.

Technical Data
Design: SCARA (4-axis robot)
Payload: nom. 5 kg, max. 10 kg
Horizontal reach: 850 mm
Vertical reach (Axis 3): 420 mm
Orientation range (J4): +/- 360°
Horizontal repeatability: +/- 0.025 mm
Vertical repeatability (J3): +/- 0.01 mm
Orientation repeatability (J4): +/- 0.005°
Max. operating range: Axis 1: +/- 152°, Axis 2: +/- 152.5°, Axis 3: 420 mm, Axis 4: +/- 360°
Max. operating speed: J1, J2: +/- 11,000 mm/s, J3: +/- 2,350 mm/s, J4: +/- 2,400 °/s
Allowable inertia: nom. 0.02 kg*m², max. 0.25 kg*m²
User wiring - electrical: 1x D-Sub 9 pin, 1x D-Sub 15 pin
Z-axis: Outer diameter: 25 mm
Press-in force: 250 N
Weight: 48 kg
Control unit: EPSON RC180
Mounting type: Ceiling
IP protection class: IP20
Power and signal cable: 3 m

Further assembly modules in various sizes—new and used—can be found in our shop!
International shipping costs on request.

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