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Hidrobrasil Viersäulenpresse

Hydraulic 400-ton Column Press
Suitable for continuous shift operation, with the following basic data:

a) Closing speed 100 - 450 mm/sec

b) Opening speed 50 - 250 mm/sec (adjustable via touchscreen)

c) Pressing speed 5 - 60 mm/sec (adjustable via touchscreen)

d) Piston accumulator with approx. 4 nitrogen bottles

e) Table size (clamping surface) 2700 x 1700 mm (viewed from the front, between the columns)

f) Overall table size 3400 x 1700 mm

g) 28 mm T-slots as per customer requirements

h) Table, ram, and press head are stress-relieved annealed

i) Column diameter 250 mm

j) Ram size 3400 x 1700 mm (clamping surface 2700 x 1700 mm)

k) Overall machine dimensions approx. 3900 x 2200 (footprint) x 5700 mm height

l) Oil temperature monitoring (adjustable via touchscreen)

m) Automatic lubrication (adjustable via touchscreen)

n) Free positioning of the ram (adjustable via touchscreen)

o) KEYENCE light curtains, 14 mm, on the front and rear

p) Circulation oil cooling (adjustable via touchscreen)

q) Dwell time valve 0 to 600 sec. (adjustable via touchscreen)

r) Table plate size 3400 x 1700 mm, ground flat

s) Side-monitored doors, 1200 mm high, 1000 mm wide

t) RITTAL control cabinet, 2200 mm wide, up to 20 m from the press

u) Pressure regulation from 50 to 400 tons (adjustable via touchscreen)

v) Travel limitation selectable via pressure or position

w) Program mode, setup mode, single stroke + continuous stroke (selectable via rotary switch)
Gisdpfx Aaeg Iihwemep

x) Swiveling operator panel with 15" touchscreen monitor

y) Two-hand operation on both sides

z) Prepared for automatic material feed (SIEMENS S7 1500)

aa) Machine body primed and painted

bb) Assembly, commissioning, training available at extra cost

The hydraulics of our offered presses are entirely based on BOSCH-REXROTH/Parker/HAWE components. The control cabinet exclusively uses (SIEMENS) components that are readily available in Germany. Safety technology, except for the light curtains, is entirely supplied by SICK. The system is operated by SIEMENS (S7 1500), including the 15” touchscreen monitor. The scope of delivery includes the SIEMENS remote maintenance unit SECOME Ethernet.

SPECIAL FEATURE: Our design with two press cylinders and the piston accumulator enables full performance with a main drive motor of just 90 kW.

Further technical details are provided below in section 1.3.

Technical Data

Design
Press type Column press
Thermally neutral 80–120 °C
Number of operating sides 2 sides

Forces
Pressing force max. 4,000 kN
Free tearing force max. 600 kN
Pressure buildup time (closed tool, steel on steel) Max. 2 sec.

Dimensions – intended minimum tool height 600 mm
Max. opening width 1600 mm
Stroke and min. opening 1000/600 mm
Table height above floor 820 mm
Total height above floor (overall height) approx. 5700 mm
Required hall height min. 7000 mm
Parallelism deviation at 20°C +/- 0.1 mm

Deflection
Measured at max. closing force with 70% occupancy ≤ 0.17 mm/m

Weight
Total weight of the press, without operating materials approx. 52 tons


Speeds (see attached cycle diagram)
Fast closing 100 - 450 mm/s
Pressing speed At F max.

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