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Jutec Biegesysteme GmbH & Co. KG Biegesystem 7000/9000

THE ECONOMICAL MANDREL BENDING MACHINE FOR TIGHT BENDING RADII

This bending system offers solutions for complex geometries with standard radii of 2xD for tube diameters from 20 to 90 mm. Depending on material quality and wall thickness ratio, radii as small as 1.5xD can also be achieved in series production. With a tool height of 120 mm, there is ample capacity for special profiles.
The highly precise and powerful electric drive of the bending axis, along with the stable and rigid construction of the mandrel carrier and bending arm, ensure optimal bending results.
Plug-in bending tools allow quick adaptation to other tube dimensions. The clamping pressure for pipe clamping can be optimally set. The PLC control system (expandable via USB stick) with data storage and latest X2X interface can store virtually unlimited programs for bending angles, lengths, and rotation angles for up to 50 bending operations per tube length.
For monitoring springback values, a freely programmable database for up to 200 materials is available. The control offers 2 operation modes: In "Simple Bending," tube length and rotation of curves relative to each other are automatically displayed. In "Controlled Bending," data are preset and a constant target/actual value comparison is performed during bending.
Also available with pneumatic rotary stop or with gearbox-assisted positioning for length and rotation.

POSSIBLE APPLICATION AREAS:

• Plant construction, e.g., chemical industry
• Hydraulic piping
• Metal fabrication
• Prototype construction
• Pipeline construction

TECHNICAL DATA:

Bending capacity 7000: Ø 20 to 70 x 5 mm
Bending capacity 9000: Ø 20 to 90 x 5 mm
(depending on material)
• Bending radius min/max: 40 mm/250 mm
• Minimum bending radii: 1.5 x Ø (standard 2 x Ø)
• Multifunction machine control for bending angle setting (0.1°)
• Mandrel carrier lengths 3000/4500/6000 mm
• Maximum 180º bend result
• Weight 1,600–3,200 kg (depending on version)
• Ergonomic operation via safety foot switch

OPTIONAL ACCESSORIES:

• Automatic mandrel lubrication (minimal quantity)
• Pneumatic or hydraulic quick-change chuck
• Larger bending radius up to 300 mm
• Positioning of length and rotation via automatic brake function or manual stops via foot switch
• Semi-automatic positioning of length and rotation via servomotors
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• Automatic tool retraction
• Tube calculation software
• 10-inch touchscreen with integrated pipe computation
• Data transfer via cable (LAN), wireless (WLAN), or USB

OUR SERVICE:

• Welcome to test production at our in-house demo room
• Consultation and informational meeting at your location
• Consulting and processing as leasing/financed purchase via JUTEC
• Trade-in of your current machine
• Service contracts, on-site maintenance

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