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Klingelnberg Viper 500 W

The machine is currently automated with a robot.
Delivery time and price on request.

Technical Specifications – VIPER 500 W
Working Area and Capacities
Maximum workpiece diameter: Ø 500 mm
Maximum grinding stroke: 500 mm
Working area over table (min–max): 300 – 800 mm
Distance center–table (min–max): 442 – 1,042 mm
Module / (generating grinding module): 0.5 – 22
Swivel angle (min–max): −180° / +45°

Grinding System
Grinding wheel diameter (min–max): Ø 221 – 350 mm
Grinding worm diameter (min–max): Ø 221 – 350 mm
Maximum grinding wheel width: 75 mm
Maximum grinding worm width: 150 mm
Grinding spindle power: 37 kW
Maximum grinding wheel speed: 6,000 rpm

Table and Feeds
Table diameter: Ø 400 mm
Table bore (Ø × depth): Ø 100 × 500 mm
Table speed (max): 1,000 rpm
Axial feed (max): 20,000 mm/min
Radial feed (max): 12,000 mm/min
Tangential feed (max): 20,000 mm/min

Power Supply and Dimensions
Total connected load: 60 kVA
Machine dimensions (L × W × H): 4,220 × 3,120 × 2,526 mm
Filter unit dimensions (L × W): 3,490 × 2,250 mm
Net weight (approx.): 19,300 kg

Machine Configuration – VIPER 500 W
Base Machine and Options
• VIPER 500 W basic machine
• Preparation for internal grinding arms
• V5 internal grinding unit for straight or helical internal gears
• Measuring system for profile, lead, and pitch (external)
• Measuring system for profile, lead, and pitch (internal, V5)
• Probing system for phase position
• Power supply with voltage dip compensation (ESR)
• Table adjustment 100 mm
• Preparation for hydraulic clamping devices
• Hydromechanical unit for drawbar clamping systems
• Grinding oil conditioning with band filter (100)
• Fire extinguishing system
• Automatic work area door
• Cleaning unit with spray gun
• Crane integrated into the enclosure
• Isolation transformer
• Voltage stabilizer – stabilizer and isolation transformer
• Signal tower

Services
• Delivery according to Incoterms 2010
• On-site installation and commissioning
• Operator training (5 days)
• Interpreting service for training

Software Packages
• Gear PRO software
• Software for spline shaft grinding
• Software for spline shaft inspection
• BIAS control software for gear grinding
• CBN grinding wheel software
• ADI dressing process optimization
• Tool life monitoring for dressing tool (DLC)
• Flexible profile modifications during grinding

Consumables
• Endless band filter
• Assembly/disassembly aid for band filter (100)
• Diamond dressing rolls
• CVD dressing roll D200/R1 for form grinding
• Special execution CVD dressing roll for generating grinding
• Grinding wheels
• Grinding wheel D350/B60 for form grinding
• Grinding wheel D350/B45 for form grinding
• Profiled grinding wheel D350/B150 for generating grinding

Spacer Rings
• 4 spacer rings B100
• 22 spacer rings B60
• 30 spacer rings B45
• 37 spacer rings B30

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Additional Components
• Grinding wheel flange (without spacer rings)
• Set of standard probes

Additional Options
• Closed Loop 1.0 base version
• Interface for external automation

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