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Klingelnberg VIPER 500 W

Point 1: The machine is capable of grinding both internal and external gear teeth!

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Point 2: The machine comes with a converter free of charge for connection to power supplies in accordance with US kW standards. This enables worldwide commissioning of the machine.

Point 3: For sale are 2 x VIPER 500 W machines in excellent condition. You are welcome to inspect them on site.

The machine is currently automated with a robot. This may also be included upon request. Delivery time and price upon request.

Technical Specifications – VIPER 500 W

Working Area and Capacity
• Max. workpiece diameter: Ø 500 mm
• Max. grinding stroke: 500 mm
• Working range above table (min–max): 300 – 800 mm
• Distance centre-to-table (min–max): 442 – 1,042 mm
• Module / (form grinding module): 0.5 – 22
• Swivel angle (min–max): −180° / +45°

Grinding System
• Grinding wheel diameter (min–max): Ø 221 – 350 mm
• Grinding worm diameter (min–max): Ø 221 – 350 mm
• Max. grinding wheel width: 75 mm
• Max. grinding worm width: 150 mm
• Grinding spindle power: 37 kW
• Max. grinding wheel speed: 6,000 rpm

Table and Feeds
• Table diameter: Ø 400 mm
• Table bore (Ø × depth): Ø 100 × 500 mm
• Max. table speed: 1,000 rpm
• Max. axial feed: 20,000 mm/min
• Max. radial feed: 12,000 mm/min
• Max. tangential feed: 20,000 mm/min

Power and Dimensions
• Total connected load: 60 kVA
• Machine dimensions (L × W × H): 4,220 × 3,120 × 2,526 mm
• Filter unit dimensions (L × W): 3,490 × 2,250 mm
• Net weight (approx.): 19,300 kg

Machine Configuration – VIPER 500 W

Base Machine and Options
• VIPER 500 W base machine
• Preparation for internal grinding arms
• V5 internal grinding unit for straight or helical internal gears
• Measuring system for external profile, lead, and pitch
• Measuring system for internal profile, lead, and pitch (V5)
• Probing system for phase position
• Power supply with voltage drop compensation (ESR)
• Table adjustment 100 mm
• Preparation for hydraulic clamping devices
• Hydro-mechanical unit for drawbar clamping systems
• Grinding oil treatment with belt filter (100)
• Fire extinguishing system
• Automatic working area door
• Cleaning unit with spray gun
• Crane integrated into enclosure
• Isolation transformer
• Voltage stabilizer – stabilizer and isolation transformer
• Signal lamp

Services
• Delivery according to Incoterms 2010
• On-site assembly and commissioning
• 5-day operator training
• Interpreter service for training

Software Packages
• Gear PRO software
• Software for spline grinding
• Software for spline inspection
• BIAS control software for gear grinding
• CBN grinding wheel software
• ADI dressing process optimization
• Dressing tool (DLC) lifetime monitoring
• Flexible profile modifications during grinding

Consumables
• Endless belt filter
• Assembly/disassembly aid for belt filter (100)
• Diamond dressing rolls
• CVD dressing roll D200/R1 for profile grinding
• Special CVD dressing roll for form grinding
• Grinding wheels
• Grinding wheel D350/B60 for profile grinding
• Grinding wheel D350/B45 for profile grinding
• Profiled grinding wheel D350/B150 for form grinding
• Spacer rings
• 4 spacer rings B100
• 22 spacer rings B60
• 30 spacer rings B45
• 37 spacer rings B30

Other Components
• Grinding wheel flange (without spacer rings)
• Set of standard probes

Additional Options
• Closed Loop 1.0 basic version
• Interface for external automation

Inzercia bola automaticky preložená a vyskytli sa nejaké chyby prekladu.