Zvárací systém

Merkle HighPulse 551 RS

A complete longitudinal beam welding line (vehicle beam) by Merkle is available, consisting of a tack welding station, a cooling section, and an automatic longitudinal beam welding unit. Beam height range: 70 mm to 500 mm, max. beam length: 13,700 mm, flange width: 120 mm / 150 mm, flange thickness range: 5 mm to 20 mm, web plate thickness range: 3 mm to 10 mm, clear span: 85 mm to 500 mm, web offset at 15° transition: 50 mm.

1) Welding system, track length: 20 m, rotation device: 0°-45°, total clamping and tack welding area: 14,300 mm, guide spacing: 500 mm, roller conveyor height: 800 mm, welding process: MIG/MAG pulse arc, travel speed: 6 m/min, vertical stroke: 800 mm, horizontal stroke: 2x270 mm, power sources: 2x Merkle HighPulse 550 RS, torches: MSB 400W.

2) Tack welding device, tack position: 45°, max. changeover time: 10 min.

3) Transport and cooling section: tack welding area – roller conveyor length: 15,000 mm, buffer and cooling area – roller conveyor length: 15,180 mm, welding area – roller conveyor length: 18,055 mm, roller diameter (tack/buffer/welding): 80 mm / 80 mm / 200 mm, roller width: 245 mm / 245 mm / 2,200 mm.
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Documentation available. An on-site inspection is possible.

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