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Polygonmach Polymer Modificaiton Plant PMB

New: Yes
Processable material: bitumen
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Unladen weight: 18,000 kg

Fully automatic polymer modification plant
TECHNICAL SPECIFICATIONS
Grinding and homogenization of polymer (SBS, APP, KRATON, etc.) and bitumen. Feed: Bitumen-polymer premix
Flow rate: max. 15 t/h Density: 1.1 g/cm³
Viscosity: max. 20,000 mPa s (cP) Temperature: 190°C
Solid matter:
Machine inlet: max. 3–6 mm Machine outlet: max. 0.2 mm

MOTOR
130 kW Speed: 3,000 rpm
Voltage: 400 V, 50 Hz, 3 phase Starting method: Y/Δ

2. VERTICAL MIXING TANK
Frame:
- Manufactured as a vertical rectangular profile.
- Built to dimensions with a capacity of 11 m³.
- Body made from 5 mm thick St37-grade plate.
- Bitumen filling pipe: 3" DN80, PN16, DIN2633, 1 unit; outlet pipe: 3" DN150, PN16, DIN2633, and 3" DN80, PN16, DIN 2633, 2 units.
- Inspection cover: 500 x 500 mm.

b) Heating
- Equipped with external diathermic hot oil heating.
- Leak test conducted at not less than 6 bar.

c) Insulation
- 100 mm quick wire mesh rock wool as per TSE (Turkish Standards Institute) standards.
- Exterior casing made of stainless steel, manufactured according to tank dimensions.

d) Mixing system
- 2x 7.5 kW mixing motors, 60 rpm
- Chain drive
- Sealing for leakage at shaft
- Bearings from SKF or FAG
- Fixed paddles mounted on the outer walls to provide improved dispersion and a homogenous structure

e) Temperature displays are digital and analog; two outputs available.
f) Integrated connection paddles, ladders, and platform included.

3. BITUMEN PUMPS
- 2 ½ XLA type with oil heating
- Pump capacity: 25 t/h
- Coupled with 7.5 kW, 400 rpm geared motor

4. SBS FEED UNIT (POLYMER MODIFIED GRANULE)
a) Feed hopper
- 500 x 500 mm opening
- Made from 4 mm plate
- Equipped with a granule feed screw (helix) rated at 30 m³/h
- Frame with 5 mm wall thickness, pipe diameter 220 mm
- Shaft sealing for leak-tightness
- Bearings from SKF or FAG
- 5.5 kW, 80 rpm gearbox with coupling drive

5. PIPE NETWORK AND EQUIPMENT
a) Pipes
- Steel pipes to DIN 171175 standards (DN200, DN150, DN100, DN80, DN65, DN25)
- Milling line made with 3" internal pipe and 4" external shell pipe
- Shell pipes welded to TSE standards
- Bypass pipes made at appropriate points with 1" dimension

b) Compensators
- DN 50, DN 80, PN 16, 400°C

c) 3-way and 2-way heated valves
- Compliant with TSE standards
- Pneumatic control
- Designed for high-pressure (16 bar) and high-temperature (230°C) operation

d) Hot oil valves
- Hot oil valves from KLINGER or THERMO, piston type
- Sizes: DN 25 PN16, DN65 PN16, DN50 PN16...

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