Stroj na honovanie ozubených kolies

REISHAUER RZR

Workpiece diameter: 240 mm
Centre distance: 0 mm
Max. honing length: 500 mm
Max. module: 5
Total power requirement: 12 kW
Machine weight approx.: 5,000 kg
Required space approx.: m

R E I S H A U E R (Switzerland)
CNC-controlled Gear Honing Machine
Model: RZR, Year of manufacture: 1996 # 74 105
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Gear diameter min./max.: 10 - 240 mm
Module: 0.5 - 5
Helix angle: +/- 30°
Workpiece carriage stroke (Z-axis): 275 mm
Honing tool traverse stroke (X-axis): 128 mm
X-axis feed per stroke: 0.001 mm
Crowning approx.: 0.5°

Workpiece clamping length approx.: 500 mm
Workpiece oscillation max. approx.: 3,000 mm
Honing tool diameter outside/inside x width: 325/308 x 45 mm
Honing tool spindle speed: 100 – 1,200 rpm
Dresser speed of honing tool: 30 – 1,000 rpm

Spindle drive: 4 kW
Total drive: approx. 12 kW – 400V – 50Hz
Total weight: approx. 5,000 kg

Accessories / Special Equipment

SIEMENS CNC path control system Type 810 G allows input of all relevant gear data and setup of the workpiece via interactive dialog with the control system. With DNC interface RS 232 for data input and output.
A-axis = Swivel / Z-axis = Table movement / X-axis = Honing tool feed, S-axis = Honing wheel speed, U-axis = Crowning adjustment.
Fitted with automatic device for inserting the honing wheel into the gear gap.
The tool swivel angle (A-axis) is also electronically operated, fast and precise, and hydraulically clamped, which means faster set-up times.
Hydraulic workpiece clamping via foot switch between spindle headstock and tailstock; both units are traversable on the workpiece table depending on the workpiece.
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Full work area enclosure with sliding doors and safety interlock.
High-quality original REISHAUER honing oil preparation system Type RTO 40.10, with centrifuge and cooling unit for constant honing oil temperature, oil mist filter, etc.
- Various diamond dressing tools mounted on arbors
- Separate control and electrical cabinet, ventilated and cooled, separate hydraulic unit.

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