Adaptívna viacnástrojová laserová robotická bunka

Rohmann-Automation GmbH LaserCubeX GIGA

Machine Description

The system on offer is an adaptive, robot-assisted laser welding cell designed for high-precision processing of large-format metal components. The cell is based on a modular machine platform and is intended for demanding industrial applications in both additive and subtractive laser machining.

This system is specifically engineered for the processing of rotationally symmetrical components as well as complex welding, repair, and cladding operations on large metal assemblies. By combining powerful robotics, intelligent control software, and integrated sensor technology, the cell enables reproducible, automated, and cost-effective production.

System Design & Mechanics

- Large-format, enclosed laser cell with safety housing
- Robot-guided laser welding system with high payload capacity and extended reach
- Integrated rotary positioner for continuous 360° workpiece processing
- Designed for heavy workpieces (several tons, depending on configuration)
- Ergonomic loading and unloading via oversized access doors

Laser and Process Equipment

- High-performance laser welding head for precise welding and cladding operations
- Supports additive processes (e.g., cladding, repair welding)
- Optional integration with additional laser or plasma processes possible
- Automated tool or process head changeover (depending on configuration)

Adaptive Control & Software

- Integrated CAD/CAM system for automatic generation of processing programs from 3D STEP data
- Collision-monitored pre-simulation of all robot movements and tool paths prior to processing
- Offline programming with digital process validation
- Automatic adjustment of process parameters during operation

Sensor Technology & Process Monitoring

- 3D seam tracking sensor for real-time path correction
- Compensation of component tolerances and thermal material expansion
- Continuous process monitoring for high seam quality and repeatability

Typical Applications

- Laser welding of large steel and metal components
- Additive repair and refurbishment of large assemblies
- Cladding and functional surface build-up
- Production and post-processing of rotationally symmetrical components
- Heavy industry, mechanical engineering, energy and turbine manufacturing

System Advantages
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- Fully automated processing instead of manual welding operations
- High process reliability through simulation and sensor monitoring
- Significantly reduced setup and commissioning times
- High flexibility for variants and component geometries
- Cost-effective alternative to replacing large components

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