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Sommer Maschinenbau S45

Mandrel Bending Machine S4501
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For producing tube geometries with bending radii from 1.5xD
→ Maximum bending capacity tube 42.4 x 3.25 mm (Steel max. Re 240 N/mm²)
→ Maximum bending capacity tube 30 x 30 x 3 mm
→ Maximum bending capacity tube 42.4 x 2 mm (Stainless steel 0.2 260 N/mm2)
→ Total connected load 3 kW
→ Tube feed length approx. 1.5 m

Robust, durable steel construction. Maintenance-free servo drive for the bending, feed, and rotating axes. The control system's touch display allows for easy and intuitive programming and operation of the machine. After the tube is loaded, it is fixed in place by the chuck on the carriage, ensuring precise positioning and thus the production of dimensionally accurate geometries. As standard, the machine also includes a tube geometry check before the bending process: If the bending process is started at the wrong position, the machine does not give clearance, preventing operator error. Optional additional features provide more convenience, higher output, and therefore increased operational efficiency.

Data exchange with the optional pipe calculation software TBS-3D (PC version) is via USB stick or network. Existing tube geometries can be imported with the software.

Standard equipment:
→ Servo drive for bending axis 1.5 kW
→ Adjustable speed
→ Bending direction: left
→ Bending angle resolution: 0.1°
→ Max. bending radius: 120 mm
→ Bending shaft diameter: 50 mm
→ Servo drive feed
→ Servo drive rotation
→ Three-jaw chuck for securing the tube in the carriage
→ Pneumatic tool retraction
Hydraulics:
→ Hydraulic tube clamping with adjustable clamping pressure
→ Programmable early mandrel retraction

PLC control:
→ 10" color touchscreen
→ ETH 10/100, X2X Link, 2xUSB
→ Foot switch operation
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→ Data transfer via LAN or USB
→ Material database
Unique graphical programming: Simple geometries can be calculated directly at the machine. After entering length and angle, the control calculates the feed values and bending angles automatically.

Power supply: 400V 16A

Dimensions: L:2.3m x W:1m x H:1.4m
Weight: approx. 1200 kg

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