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Vitap Quartz 6.7

Description:

Rigid steel construction for high machine stability. Workpiece feed on a sliding transport chain with plastic plates. Top pressure equipped with 2 rows of rubber-coated rollers. Manual adjustment of the top pressure with automatic positioning of the units according to the changed workpiece thickness. Mechanical digital display of panel thickness. PLC for on/off control of the motor and glue pot. Glue pot with standby function for temperature control. Start/stop function for all motors. End trimming unit for 3mm edge tape. Support plate for edge roll diameter up to 800 mm. Central extraction system. Roller guide as workpiece support along the entire length of the machine. Safety hood covering all processing stations. Control panel featuring, among others, an emergency stop and lockable main switch. Transformer for 24V auxiliary circuit.

Jointing milling unit before the gluing station to prepare the workpiece edge for glue application. With adjustable fence at the infeed. Maximum material removal: 2 mm. 2 motors, each 1.1 kW, 12,000 rpm, max. material removal 2 mm, extraction diameter 120 mm, including 2 carbide-tipped cutters (WIDIA).

Gluing station for hot-melt adhesive with fast heating and glue application roller. System for temperature control and for recycling excess hot-melt adhesive. Power requirement: 3.5 kW, capacity: 1.5 kg; heating time approx. 15 min, depending on ambient temperature and adhesive.

End trimming unit with 1 saw blade for trimming the front and rear edge overhangs at 90°, flush with the workpiece. Trimming for front and rear can be triggered individually as needed.
Motor: 0.35 kW
Saw blade rpm: 12,000

Flush trimming unit with 2 motors for trimming a radius or chamfer on top, bottom, and/or front edge. Vertical and horizontal motor adjustment on hardened steel guide rails and ball bearings. Three manually adjustable positions for different edge thicknesses. Motor is not tiltable. Unit complete with carbide cutters (WIDIA) 2/3 mm.
2 motors, each 0.55 kW, 12,000 rpm. Diamond tooling: 68mm Z6, R=2.

Contour trimming unit
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With 0.22 kW, 12,000 rpm, prismatic linear guide
Max. panel thickness 50 mm
Max. edge thickness 2 mm

Profile scraper
Flat scraper
Buffing unit

Technical Data:
Edge strip thickness (manual feed) max.: 5x45 mm
Pre-milled panel thickness: 10 – 40 mm
Unmilled panel thickness: 10 – 60 mm
Max. height of melamine edges: 65 mm
Max. height ABS edges: thickness 0.4–2 mm = 65 mm; thickness 2–3 mm = 40 mm
Max. edge overhang top/bottom: 2 mm each
Minimum workpiece width for roll material: 90 mm
Minimum workpiece length for roll material: 160 mm
Glue temperature: 190°–210°C
Feed speed: 8 m/min
Inverter: 200 Hz
Compressed air: 7 bar
Extraction nozzle diameter: 2x 60 mm
CE standard

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