Termoplastický aplikátor

Bystronic TPA H

Bystronic
Type: ERMM180
Thermoplastic Applicator

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Area of Application
The thermoplastic applicator applies a thermoplastic polymer onto rectangular glass panes as part of a solar module production line. The polymer forms a seal with a second glass pane, which is applied in a subsequent processing step. Feeding, applying, and discharging of the panes are carried out on horizontally running belts/conveyors.

The thermoplastic applicator is a highly sophisticated machine that must meet many requirements with great precision. For this reason, you should only process primary materials (glass, sealant) that comply with the specifications on the following pages. This helps ensure high-quality and safe production.

Performance and Connection Data
- Maximum transport speed: 18 m/min
- Height of glass conveying surface: 1100 mm
- Height of the applied sealant bead: 0.5 to 1.2 mm
- Maximum width of the applied sealant bead: 12.0 mm
- Required constant pneumatic input pressure: 6.5 to 8.0 bar
- Operating pneumatic pressure: 6.0 bar
- Compressed air consumption during normal operation: 10 Nl/min
- Compressed air consumption during drum change: 500 Nl/min
- Average energy consumption per hour: 10 kWh
- Sealant working temperature: 110°C to 130°C

Ambient Conditions and Emissions
- Minimum ambient temperature: +15°C
- Maximum ambient temperature: +35°C
- Maximum relative humidity: 75%
- Sound level: less than 70 dB(A)

Requirements for Sealant Drums
- Design: Material-lid container D18 according to DIN 6644 – with base (F1) and smooth outer surface (smooth shell design).
- Volume: 216 liters
- Inner diameter: 571.5 mm
- Height: 874 mm
- Minimum wall thickness: 1.25 mm

Processable Glass Panes
Glass types: Smooth-surface panes (float glass) can be processed.

Dimensions and Weights
Minimum size Maximum size Geometry
1198 mm 1200 mm Length LS
498 mm 600 mm Width BS
1.8* mm 5.0* mm Thickness DS

Thermoplastic polymers based on polyisobutylene (butyl) can be processed. The polymer must be flowable in the range of approx. 110°C to 130°C and have a defined viscosity curve. Use only those materials that have proven themselves in practice and are approved for your intended use by both the material manufacturers and Bystronic.

For detailed product descriptions as well as information on handling, storage, and disposal of the used polymer, please refer to the information and safety data sheets provided by the polymer manufacturers.

Dimensions of Portal Robot with Glass Conveyor
Height x Width x Depth: 2800 x 1890 x 2735 mm
Weight of portal robot: 850 kg
Weight of glass conveyor: 1400 kg

Dimensions of Drum Pumps
Height x Width x Depth: 3320 x 1060 x 1200 mm
Weight (without drum): 850 kg
Weight (with drum): 1100 kg
Height H at drum pump FP1: 4400 mm
Height H at drum pump FP2: 4000 mm

Dimensions of Control Cabinet
Height x Width x Depth: 2200 x 1800 x 600 mm
Weight: 450 kg

The applicator was used with butyl material.
Condition: used
From test laboratory, as new condition, only a few operating hours for testing!
Scope of delivery: (see picture)
(Changes and errors in technical data and specifications excepted!)

We are happy to answer further questions by phone.

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