4-valcový gumokalander

Comerio 18 x 54

4-Roll Rubber Calender

1. Manufacturer
• Manufacturer: Comerio Ercole

2. Machine Identification
• Machine type: 4-roll rubber calender
• Roll dimensions: 18" × 54"
– Roll diameter: 18 inches
– Roll length: 54 inches

3. Year of Manufacture and Upgrades
• Original year of manufacture: 1971
• Modernization history: Machine regularly upgraded until 2018

4. Intended Use
• Calendering of rubber compounds (rubber)
• Designed for continuous operation in tire and rubber production lines

5. Control and Automation
• Enhanced control system implemented in 2012
• MMI system installed in 2001
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• Operator panel equipped with Beckhoff components

6. Mechanical and Process Upgrades
Mechanical upgrades:
• Installation of new calender rolls (2018)
• Optimization of rewinding machine (2014)
• Refurbishment of cooling piping (2013)

Process-related upgrades:
• Gauge measuring system installed (2012)
• SQ1 material width measurement system installed (2009)
• Cassette winding systems with dedicated control cabinets installed (2009)

7. Drive System
• Large industrial electric motor from ABB
• Drive system coupled with Comerio Ercole gearbox

8. Plant Configuration
• Integrated adaptation of feed extruder (installed 2012)
• Cooling section included in the system
• Multiple winding stations integrated into the calender line

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