Práškový závod

KM Industrieservice Vorbehandlung KM Pro

Pre-treatment Plant for Wet Chemical Cleaning of Workpieces to Be Coated – NEW –

As a leading manufacturer of surface technology systems, we offer you an almost unlimited portfolio for powder coating applications. At our location in 47669 Wachtendonk, we implement your individual requirements and produce your desired concept.
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With our in-house production of virtually all components, we are flexible and can respond specifically to your needs. With us, you receive not only your ideal powder coating system – we also provide you with comprehensive application expertise, supporting you with all questions relating to surface technology.

Every item offered here is custom-manufactured specifically to your requirements. Whether large or small projects – we deliver turnkey systems from one source, tailored to your specifications.

We look forward to hearing from you and realizing your ideas together!

Here we offer you our newly manufactured pre-treatment plant VBH KM Pro for part dimensions up to 4,000x1,400x2,000mm.

System Description:
Pre-treatment plant for wet chemical cleaning of workpieces prior to coating using the 3-zone process plus nozzle bar on loss.

Equipment:
- Wash stations for up to 2 workpiece carriers in one cleaning cycle
- 3 rails (1 central, 2 side wash stations)
- Rotating washing ring with removable central nozzle bar (Note: The central nozzle bar is used when two rails with flat workpieces are to be cleaned simultaneously. Without the central nozzle bar, wider workpieces can be loaded and cleaned on the central conveyor rail.)
- 4 washing zones (degreasing circuit, 1st rinse (pre-rinse) circuit, 2nd rinse (final rinse) demineralized water cascading into degreasing tank 1)
- Final spray ring (zone 4) for passivation via no-rinse process when pulling out the goods carrier (spray duration adjustable). Passivation is injected into demineralized water. Feed into tank 1.
- 2 stainless steel supply tanks including level monitoring (rinse 1 + demineralized rinse)
- 1 insulated stainless steel tank, electrically heated, including level monitoring (degreasing)
- Drain valves on the tanks for disposal, cleaning, and refilling
- Supply of demineralized water via mixed bed cartridges
- Exhaust fan for removing water vapor to the outside including exhaust ducting
- Stainless steel cabin
- Loading via double-wing doors
- Operator terminal (PLC controlled) outside the washing cabin
- Control via PLC and touch display including remote maintenance module
- Intuitive, pictorial operation for fast and easy handling

Suitability:
- Particularly suitable for flat workpieces, as two goods carriers can be cleaned simultaneously using the central nozzle bar
- Racks and simple, open geometries up to max. 1,000mm width can also be efficiently cleaned

Advantages:
- Automated, personnel-free cleaning within approx. 20 minutes
- Optimal adhesion properties especially for subsequent coating
- Fully parameterizable process program by KM Industrieservice, thus completely flexible for modified chemical systems
- Lifetime support and spare parts availability from KM Industrieservice
- Cost-effective pre-treatment solution with tank quality optimized for service life, resulting in economical wastewater disposal as well

We can provide you with a video link for this system upon request.

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